artificial rice processing line
1. Description
The material is extruded into rice shape by the twin-screw extruder, and dried in a rotary dryer to needed moisture content. The extruding technique makes it possible to strengthen and solidify the micronutrient in the rice. This artificial rice can be mixed with natural rice prior to cooking as usual. When cooking is finished, its grains are not broken and there is no difference between the artificial rice and the natural one in viscosity, elasticity and taste.
2. Products: this line can be used to produce artificial rice, reconstituted rice, nutritional rice, instant rice, golden rice etc.
3. Capacity 100-120kg/h, 200-260kg/h
4. Flow chart: Mixing system---Extrusion system----Drying system---Packing system
5. Voltage in China: Three phases: 380V/50Hz, Single phase: 220V/50Hz, we can make it according to customers' Local voltage according to different countries
6. Machines materials All the machines are made by stainless steel, this line is with reasonable design and with high automation; the screws are made by alloy steel, with building block system structure and self-cleaning function
7. Raw materials adopts broken rice rice, corn, millet, wheat, oats, buckwheat, bean, starch as main ingredient, and some other vitamin and mineral as part of ingredient.
Final Products: this line can be used to produce artificial rice, reconstituted rice, nutritional rice, instant rice, golden rice etc.
Flow chart: Mixing system---Extrusion system----Drying system---Packing system
Main machines description:
Double Screw Extruder
Model: DSE65, 70, 85
Capacity: from 100kg/h to 500kg/h
1. Extruder is mainly composed of feeding, pre-conditioning, extrusion and cutting systems.
2. Main engine adopts inverter to adjust speed of screw according to changing of formula.
3. adopt building block system (BBS) to be adjustable for different technology.
4. Double-shaft pre-conditioner makes excellent result of mixing and conditioning, increasing capacity of extruder 10-15%.
5. Various shapes adjusted by moulds: aritificial rice, snack ball, sticks, flowers, core filling snacks, etc.
6.Self-cleaning, when stopping, it can be cleaned without disassembling.
Material of the extruder machine:
Protect panel: stainless steel 201, 304, 316, etc.
Parts contact food: stainless steel 304, 316, etc.
Material of the main parts for the extruder:
Brand of the main electrical parts inside the control panel:
Dryer (electrical, steam, gas, diesel type)
Model: KX3-5, 5-5, 5-8, 5-10, 7-8, 7-10
Capacity: from 100kg/h to 3000kg/h
Belt width: 1300mm & above
Drying length: 10m~140m
Applied temperature(℃): 30~240
Drying time: 5~30 mins
Number of fans: 3~ 16 pcs
Structure: Multiple stainless steel belt
Feeding speed: 0.05-0.5 m/s
Steam consumption (t/h): 0.4~4.0
Application scope: Food industry,Feedstuff,Agricultural Products, Application Grain,Pet Food,Fish Feed,Puffed Snacks,Soybean Chunk,Pasta,Artificial rice,Vegetarian Meat,Etc
Formation of snack food production line:
1. Mixer: to mix the various corn flours, wheat flours, rice flours, and other grains flours etc.
20kg/time, 40kg/time, 50kg/h, 100kg/time, 200kg/time, 500kg/time, etc.
2. Conveyor: to convey mixed raw materials to the extruder machine.
3.Extruder: to choose DSE model extruders base on the production capacity requirement from 100kg per hour to 500kg per hour. The raw material include corn powder, cereal powder, soybean powder, shrimp powder and so on.
Shape and size of the rice depends on the moulds, we will provide you four pieces of the moulds for free.
4. Air conveyor: to convey the snack food to the dryer, the height of the conveyor depends on the dryer.
5. Dryer: electrical, gas, diesel, steam type, controlled by control box, temperature range 0-240ºC.Inside is stainless steel double layer mesh net. Drying time is adjustable according to speed. We have dryers of 3 layer 5 meter, 5 layer 5 meter, 5 layer 7 meter, 5 layer 8 meter, 7 layer 8 meter, 5 layer 11 meter, and 7 layer 11 meter long.
It can also be designed according to your requirement.
6. Sifter: To remove the wasted material and shapeless pellet, and ensure quality, meanwhile to ensure the reuse of
the waste material.
7. Packing machine: Manual and automatic packing machine. to be choosed according to your requirement.
Packaging: Depending on customers' requirement,such as plywood case, wooden case, plastic film or Iron crate etc.
Shipping: We could arrange the shipping for you, or you could also assign the shipping forwarder. We will provide you the whole set of the documents such as BL, CO, Packing list and Commercial invoice, etc. for your port custom declaration.
Pre-Sales Service
* Inquiry and consulting support.
* Sample testing support.
* View our Factory.
Medium-sales service
*Every step of the production informed to client
*Machines produced according to client's confirmation
*Inspection and Delivery
After-Sales Service
* Training how to install the machine, training how to use the machine.
* Engineers available to service machinery overseas.
1. Q: Are you a trading company or a manufacturer?
A: We are the manufacturer, which has almost 10 years of experience in this industry.
2. Q: How can I get to your company?
A: That's great you can visit our factory, welcome! You can get a flight to Jinan Airport. Our factories are just about 30 minutes drive away from Jinan Airport.We are so glad to arrange our car pick you up!
3. Q: How long is your guarantee?
A: One year(Calculated from the equipment arrives the customer's side.).
After this period we will definitely support you when needed.
You will be welcome to contact us with any problem may happened.
4. Q: Will you send engineers to install the plant?
A: yes, but at an extra cost payable by the customer.
Or you can get local contractors to do the commissioning and we send one supervising engineer.